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RAMPAGE PLASMA TABLE

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RAMPAGE PLASMA TABLE
Catalog Number: WWRAMPAGE

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RAMPAGE PLASMA TABLE
W.A. Whitney combines their RAMPAGE!™ Oxygen Plasma Cutting System with the power of hydraulic punching in machines which produce precision parts from plate up to 1" thick.

Extremely high speed, dross-free plasma cutting, clean hydraulic punching, and precision forming work together to produce complete parts in one operation. Parts flow directly to bending, robotic welding or assembly.

RAMPAGE!

Setting the new industry standard for clean, accurate plasma cutting at the lowest overall operating costs.

RAMPAGE! Oxygen Plasma Cutting System is forty to fifty percent faster, giving you a high quality, low cost solution for your cutting needs. Now standard on all Whitney Punch/Plasma Combination Machines and available as a retrofit for existing TRUECut® models including 3400, 3700, 661 and 4400.
 

3400 XP

3700 SST

4400 MAX

Maximum Material Thickness .500" .750" 1.0"
Punching Capacity 40 tons 55 Tons 100 tons
Maximum Workpiece Weight 1000 lbs. 1000 lbs. 4900 lbs.
Machine Positioning Area 60" x 140" 63" x 120" 96" x 170"
Tool Changer
Number of Tool Stations
9 * 42 16
Small Parts Removal Door 24" x 60" 18" x 24" 24" x 96"
Options Tool Caddy TRUECut®-400
Rotary Ram
TRUECut®-400
Drill/Tap Attachment
Drill/Tap Attachment
  • Expand machine versatility and earn fast payback.
  • Reduce handling of complex parts.
  • Eliminate secondary operations for drill/tap part features.
  • Maintain more consistent part accuracy.
Tool Caddy
  • Add 21 punching, forming or marking tools to the 3400 XP tooling capacity for a total of 30Genuine W.A. Whitney tooling tooling choices.
  • Each station accommodates tooling for up to 5" diameter holes.
  • Fully integrates with CNC control for automatic load/unload and tooling selection.
  • Eliminates tooling set-up by loading tools onto Rail Tool Changer.
  • Available on new 3400 XP models or existing 3400 RTCs.
TRUECut®-400TRUECut®-400:  High Speed Oxygen Plasma Cutting System:  High Speed Oxygen Plasma Cutting System
  • POWER
    • Fastest available cutting system for mild steel plate
    • Double the feed rates of product in thicknesses 3/8" and above
    • The new industry standard for cutting speeds: 160 ipm in 1/2" mild steel
  • FLEXIBILITY
    • Full range of cutting current available for sheet metal and plate
    • Programmable current and gas flow
    • Nitrogen processes available for stainless steel and aluminum
    • Same high quality of cut as TRUECut
  • PROFIT $$$
    • When coupled with hydraulic punching, TRUECut-400 outperforms all available processes.
      • More pieces per hour
      • Lowest cost per piece
    • Best overall investment and highest return
  • TRUECut-400 is an available option for new Model 3700 SST and 4400 MAX Punch/Plasma Fabricating Centers
Automation PlatePARTNER PlatePARTNER  

PlatePARTNER
PlatePARTNER Semi-Automatic Loading System
Semi-Automatic Loading System

The solution for fast, easy handling of heavy raw material. Loads plate up to 60" x 120", up to 1,000 lbs.

Available for:
  • New installations of the 3400 XP and 3700 SST Punch/Plasma Combination Machines.
  • Existing 3400 RTC, 3500 ATC and 3700 ATC Punch/Plasma Combination Machines as a retrofit.
    PartHANDLER  
PartHANDLER
Fully Integrated Load/Unload System for the 3700 SST

Perfect for applications where efficient material handling throughout the entire process is critical. Load material to 1,000 lbs. onto the work table, unload and sort all finished parts, and remove skeletons – all without operator involvement.

The 3400XP or 3700 SST and PartHANDLER together provide you with one piece flow production from an unattended operation.
  • Automatic Loading of Raw Material
  • Automatically load material up to 60" x 120", up to 1,000 lbs.
  • Integrates to PlateSTORE Tower Storage and Retrieval System for material selection efficiencies.
  • Automatic Unloading of Large and Small Parts
  • Automatically unloads and sorts larger finished parts (12" x 18" and larger) via programmable vacuum system.
  • Fast, repeatable large part unload time – only 14 seconds per part.
  • Flexible unload area allows convenient work area configurations.
  • Small parts (18" x 24" and smaller) automatically unloaded via machine drop door and conveyor system.
  • Automatic Skeleton Removal
    • Automatic removal of skeletons up to 60" x 120" via drop table.
    • Skeletons drop to pallet under table for easy removal and disposal.
  PartHANDLER-II PartHANDLER-II  
PartHANDLER-II
Automatic Load/Unload System
For the 3400 XP & 3700 SST

The affordable PartHANDLER-II load/unload system enhances full process productivity for parts produced on the 3400 XP. Material up to 1,000 lbs. is loaded onto the work table, finished parts are unloaded and sorted, and skeletons are removed – all without operator involvement.
  • Automatically load material up to 60" x 120", up to 1,000 lbs.
  • Automatically unloads and sorts larger finished parts via programmable magnetic system.
  • Small width parts (24" x 60" and smaller) automatically unloaded via machine drop door and conveyor system.
  • Automatic, easy removal of skeletons up to 60" x 144" via drop table.
  • Integrates to PlateSTORE Tower Storage and Retrieval System for material selection efficiencies.
  PlateSTORE PlateSTORE  
PlateSTORE
Tower Storage and Retrieval System

Integrates with the PartHANDLER and PartHANDLER-II to automatically position selected material on load station.
  • Automatically moves plate to Punch/Plasma Combination Machine.
  • Stores plate up to 5' x 10', accommodating stack height to 6" per drawer.
  • Multiple rack locations for raw materials.
  • Integrates to the PartSCHEDULER FMS Software.
  PartSCHEDULER PartSCHEDULER  
PartSCHEDULER
FMS Software
  • The ideal software for maximizing your "hands-off" operations.
  • Runs on the machine’s Open Architecture CNC Control.
  • Integrates to PlateSTORE Tower Storage and Retrieval System.
  • Prioritizes your daily workload.
    PartSORTER  
PartSORTER
Automated Sorting of Small Parts
  • Sort up to four small part configurations produced on the 3700 SST using programmed four-bin, rotating carousel.
  • Integrates to 3700 SST Small Parts Conveyor.
  • Programmed through the 3700 SST CNC part program.
 

3400 XP
Punch/Plasma Combination Machine

The 3400 XP (Xtreme Performance) punch/plasma combination machine features the patented Rail Tool Changer with nine stations. Each station accommodates punch and die tooling to punch up to 5" diameter holes. 40 tons of hydraulic punching power and the RAMPAGE!™ Oxygen Plasma Cutting System equal productivity.

Features include:

  • Cartridge-style tooling for easy off-line set-up and quick cartridge placement.
  • Powerful work clamps, with multiple positioning choices, to secure material with 2,500 lbs. of force.
  • Wide drop door for easy, lightning fast removal of completed parts.
  • 40 tons of hydraulic punching power to quickly punch, form and mark parts in one operation.
  • Faster rapid speeds, faster torch ignitions, faster drop door speeds.
  • RAMPAGE! Oxygen Plasma Cutting System for 40 to 50% faster cutting speeds than ever before!
  • Optional Tool Caddy adds 21 more tool stations.
  • Automated material handling solutions – PlatePARTNER, PartHANDLER-II, PlateSTORE, PartSCHEDULER
 
 

3700 SST 3700 SST 
Punch/Plasma Combination Machine
Punch/Plasma Combination Machine

The 3700 SST (Superior Speed and Tonnage) punch/plasma combines the RAMPAGE!™ Oxygen Plasma Cutting System – or the optional TRUECut-400 for higher speeds in thicker material – with 55 tons of punching power. The result with the TRUECut-400 is a 50 percent reduction in processing time for a typical nest in 3/4" plate.

Features include:

  • Heavy-duty work clamps to secure plate up to 1,000 lbs.
  • 42 punch and die tooling stations to punch, form and mark parts in one operation.
  • Large capacity drop door for fast, easy, automatic part removal.
  • Machine enhancement options – TRUECut-400, Rotary Ram.
  • Material handling solutions – PlatePARTNER, PartHANDLER, PartHANDLER-II, PlateSTORE, PartSORTER, PartSCHEDULER
 
 

4400 MAX 4400 MAX 
Punch/Plasma Combination Machine
Punch/Plasma Combination Machine

The 4400 MAX (MAXimum Speed, MAXimum Tonnage, MAXimum Capacity and MAXimum Capability) punch/plasma combination machine adds 100 tons of punching power to the RAMPAGE!™ Oxygen Plasma Cutting System – or the optional TRUECut-400 – for maximum productivity in plate up to 1". A drill and tap station option adds even more flexibility.

Features include:Capacity to process raw material up to 4,900 lbs.

  • Retractable work clamps that eliminate work zone interference for MAXimum material utilization.
  • 100 ton punching capacity to easily handle high strength steels.
  • Modular machine configuration allowing worktable expansion from standard 8’ x 10’ to 8’ x 20’.
  • Machine Enhancement Options – TRUECut-400 and Drill/Tap Station.

RAMPAGE PLASMA TABLE was updated on Wednesday 27 February, 2008.spacer
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A.J. Machinery Co., Inc. - 20000  176th Street - Big Lake, Minnesota 55309
Phone: 1-763-262-8070 Fax: 1-763-262-8071

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